Safest – ZRGP’s Mate (LFP) Passed the UL9540A test

ZRGP is pleased to announce passing UL 9540A test at the cell, module, and system level, which means that Mate, ZRGP’s home energy storage system, has reached the highest international standard level in terms of safety and reliability. The passing of this test will help its business to grow globally.

 

What Is UL9540A?

Based on high standards of international certification, reliable R&D strength, and scientific technology training, ZRGP is committed to providing customers with the safest, most economical, and most efficient energy storage systems.

The UL9540A test standard is a test method proposed by UL to evaluate the spread of large-scale thermal runaway fires in electrochemical energy storage systems and has become a landmark industry standard.

In doing so, ZRGP has demonstrated that its product meets the industry’s highest standards for safety and fire prevention.

There are 4 stages in the UL9540A test method:

– CELL LEVEL TEST

At this level, UL looks at whether a cell can exhibit thermal runaway. It also checks its characteristics and flammability.

– MODULE-LEVEL TEST

In this stage, the main goal is to determine if thermal runaway propagates with the module. They will also find out the heat release and gas composition.

– UNIT-LEVEL TEST

Now they will look at the whole unit and see the following. Firstly, they find out how quickly fire spreads. Then they will look for its heat and gas release rates and other hazards.

– INSTALLATION LEVEL TEST

Lastly, they do an installation test. This is an optional test, but its goal is to determine how effective the product’s fire protection is.

 

ZRGP PowerBase Mate

As a ZRGP UL9540A – certified BESS home energy storage system, Mate is our most classic product, featuring a modular LV design, LFP cells, 6000 cycle life, and scalability to meet the needs of businesses and homes of all sizes.

  • Between 2 to 8 battery modules can be used in single stack to give 10.24 to 40.96kWh usable capacity;
  • Up to 15 stacks can be connected in parallel to give a maximum 614.4kWh usable capacity;
  • Additional modules or parallel stacks can be added at any time to increase capacity.

 

About Us

ZRGP is a national high-tech enterprise with a global vision. With independent research and development capabilities and focus on ESS solutions, ZRGP is the world’s leading supplier of BMS, ESS, modules, and monitoring systems. Our business scope integrates R&D, design, production and sales.Currently, we are in the process of obtaining UL9540, and all ZRGP BESS are manufactured in strict accordance with the standard and meet the testing criteria. Meanwhile, ZRGP will continue to supplement the certificates with international standards to provide you with safer and more efficient energy storage systems.

Introducing ZRGP PowerBase X1 – Wall Mounted Home Battery System

PowerBase X1 provides an ultra-thin wall hanging and flexible solution to limited installation space, and restricted load-bearing customers.

The battery is a lithium iron phosphate battery system, which can be used to provide safe, reliable, and stable energy for various equipment. And it can be widely used in household energy storage, industrial and commercial energy storage, and other fields.

The flexibility of ZRGP PowerBase X1 can power homes for longer periods, granting access to a greater amount of on-site, clean energy available day and night. Multiple batteries are allowed to be connected in parallel to expand capacity and power to meet the requirements of longer power supporting duration and higher power consumption.


PowerBase X1 features ZRGP’s industry-leading warranty of 8000 times cycle life/10 years as well as compatibility with 16 world-famous inverter brands. The built-in battery management system manages and monitors battery voltage, current, temperature, and other information. In addition, the BMS can help extend cycle life by balancing the battery during charging and discharging.

 


By communicating with the battery management system, PowerBase X1 with Smart Cloud monitoring and control system enables users to customize system behavior or implement remote firmware updates for easy day-to-day use and maintenance. And equipped with a monitoring LED display, can provide essential data visualization, more convenient for users to observe the operation of the system.

To learn more about PowerBase X1, visit https://zruipower.com/products-item/power-base-x1/

Grand Gathering with ZRGP at All Energy 2022

October 26-27, 2022, Zhongrui Green Energy Technology with our partner Joule Power exhibited home energy storage systems and distributed energy storage at All Energy in Melbourne.

All-Energy Australia is the country’s largest and most anticipated clean energy event in Australia, which opens up a world of opportunities for industry suppliers and experts as well as those involved in renewable energy and energy storage sectors to expand business networks.

 

The ZRGP residential and commercial energy storage products were under the spotlight including wall-mounted battery 5.12kW, modular battery system 5.12-40.96kWh, the basic battery system, PowerBase FC, and lastly and most popularly, the All-in-one system PowerBase Max-X.

 

ZRGP

Since its establishment in 2016 ZRGP insists on innovation and has a more than 70-personnel R&D team, dedicated to providing you with safe, reliable, and flexible energy storage systems.PowerBase Max-X is the latest integrated energy storage system developed by ZRGP, which is a leap forward for ZRGP and also for the energy storage industry. All-in-one energy storage systems are gaining more and more attention in the market because of their many advantages, including convenience, efficiency, and safety.

 

During the exhibition, many installers and distributors showed strong interest in the integrated energy storage system Max-X, they were either attracted by its unique appearance or fell in love with its modular design.

 

Australia

With Australia planning to achieve net zero emissions by 2050, supportive government policies and government programs for the energy storage industry are expected to drive the energy storage systems market in Australia during the forecast period.

ZRGP, the energy storage expert, will continue to help smooth Australia’s transition to a clean energy future.

Production of ZRGP PowerBase Mate

​A big day for ZRGP as our PowerBase Mate Energy Storage System was ready to leave the warehouse.

 

ZRGP PowerBase Mate

As a ZRGP UL9540A – certified BESS home energy storage system, Mate is our most classic product, featuring a modular LV design, LFP cells, 8000 cycle life, and scalability to meet the needs of businesses and homes of all sizes.

• Between 2 to 8 battery modules can be used in a single stack to give 10.24 to 40.96kWh usable capacity;

• Up to 15 stacks can be connected in parallel to give a maximum 614.4kWh usable capacity;

• Additional modules or parallel stacks can be added at any time to increase capacity.

 

Battery Cell

ZRGP energy storage systems adopt A-Grade LFP Cells featuring high energy density, highest-level safety, longest service life. And the standardized square batteries are easy to stack and splice.

 

  • Service life: After 8000 times of charge and discharge, it can maintain no less than 80% of the battery capacity
  • High energy density: Can reach more than 135kWh/kg
  • Long service life: The service life of a single cell is up to 8000 charge-discharge cycles
  • Charge and discharge rate: Up to 2c strength
  • Safety: Even if it is forced to cause an internal short circuit or the possibility of rupture or fire is extremely low, the battery has passed the needle penetration test

The laser welding process ensures the battery connection is reliable and the module has high reliability and long service life.

 

Battery Module

Each module of PowerBase Mate system built-in BMS, and ZRGP energy storage systems are designed as a three-layer energy management system. Your battery system will get strong protection, high reliability, and long cycle life.

 

Professional BMS:

  • Temperature management: Single-cell temperature control, temperature difference control between cells balance management: maintain the consistency of related parameters between cells
  • Protection function: Overcurrent/overvoltage/undervoltage/overtemperature/communication fault protection
  • Troubleshooting: Determine the type of battery fault and handle it accordingly
  • Communication function: CAN bus, RS485

 

Aging test on lithium battery pack

The first role is conducive to the stability of the performance of the lithium battery pack. The second is to select the consistency of the lithium battery pack after aging for a period of time.

AC vs. DC Coupling: Which is Best for Your Application

​Energy storage has grown increasingly popular in recent years, and with good reason. Batteries represent the next step toward grid independence, effectively expanding the capabilities of your solar panels around the clock by allowing you to store and use your excess solar energy, both day and night.

A hotly debated topic among solar installers today is whether AC or DC coupling is the best approach for solar+storage installations and retrofits. The truth is there really is no right or wrong answer. Both approaches have their merits, and the optimal approach depends entirely upon the application.

 

AC-coupled vs. DC-coupled – What’s the Difference?

AC or DC coupling refers to the way in which solar panels are coupled with and interact with a battery system.

AC coupled systems require two inverters: a common grid-tied solar inverter and a battery-based inverter. This means that the energy used by the batteries may be inverted as many as three times before being used in the home — i.e., from DC (PV array) to AC (load center) through the solar inverter, then back to DC (batteries) through the battery-based inverter, and then back to AC again (home loads).

DC coupled systems use a charge controller to directly charge batteries with solar generation and a battery-based inverter to power home loads (AC).

As a result, DC coupled systems are slightly more efficient than AC coupled systems because the power is not inverted multiple times.

 

AC Coupled: Best for Those Who Already Have Solar

AC coupled systems can be much more convenient for retrofits in which customers want to add batteries to existing residential grid-tied solar systems. One only needs to purchase an additional battery-based inverter to connect the batteries.

Because of the ease of installation, AC coupling can be ideal for grid-tied residential battery backup systems as well as large commercial systems, especially for retrofits where solar panels have already been installed.

While AC coupled systems may be easier to install, using battery storage to cover AC loads is likely to result in a marginal decrease in efficiency.

 

DC Coupled: Best for Those Installing Solar and Storage Together

DC coupling is ideal for new on- and off-grid solar+storage system installations in residential and small commercial applications, but not retrofits with existing solar panels, because the existing grid-tied solar inverter must be removed entirely and replaced with a battery-based inverter. In most cases, the existing PV array wiring must be reconfigured.


The ZRGP PowerBase Mate (minimum capacity 10.24 kWh, expandable to 40.96 kWh) is a great choice for DC-coupled systems. It is a low-voltage battery system with an acquired flexible modular design with no extra cables, which provides optimized safety, life span, and performance. They are perfect batteries for all applications.

The PowerBase Mate has the flexibility to be combined with any type of energy generator, including photovoltaic, bioenergy, wind, and diesel generators. This makes it a more viable option for achieving energy independence.

ZRGP PowerBase X1 = Energy Security + Energy Freedom

Rooftop solar systems enable homeowners to produce affordable and renewable energy to power their homes. However, due to grid safety protocol, a solar system, unfortunately, cannot provide energy to the home during a power outage. That’s where PowerBase X1 comes in.


During a blackout, X1 will enable a rooftop solar system to produce energy for the home during a power outage. Any unused solar energy can be redirected to charge the battery; this energy can then be used when the sun goes down. In this way, X1 gives homeowners true energy security and freedom.


What’s more, X1 can be equipped with 16 mainstream inverters that work together to keep the battery in operation. This is unrivaled in the industry and you don’t have to worry about system defects caused by incompatible inverters.

PowerBase X1 is available in 5.12 kilowatt-hour (kWh) and it can be connected 32 in parallel, which allows flexibility in design and means that you can start small and add more batteries as your energy needs grow. The battery is also wall-mounted, providing an ultra-thin wall hanging and flexible solution to limited installation space, and restricted load-bearing customers.

 

PowerBase X1 is a high-quality, reliable, and safe battery energy storage system that provides your home with the security and freedom to keep the lights on, whenever you need it.

Will solar energy stop working if the sun is still shining?

A common misconception about solar system is that during a power outage or grid failure, the solar system will continue to provide power to loads. After all, if the sun is shining, shouldn’t the system still work?

In fact, due to the nature of grid-tie solar systems and how they are designed, all power output to the grid must cease during an outage. There are, however, two exceptions to this: your system is equipped with energy storage, or you forgo the benefits of grid-tied solar and opt for an off-grid system.

 

Grid-Tied Solar System without Energy Storage
Residential solar without storage is designed to shut down during a power outage as most customers have grid-tied systems in their homes.In most of the world, all inverters that back-feed the grid must conform to “anti-islanding” requirements. Anti-islanding simply means that the inverter stops grid-feed-in when the grid experiences abnormal conditions (frequency/voltage) and/or in the event there is a complete power outage. The purpose of this is to protect line workers or electricians who may be trying to make repairs to the grid. This is mandated for all grid-tie systems. 

 

Grid-Tied Solar System with Energy Storage

If you want to guarantee that your solar system will continue to operate during a blackout, adding a battery storage system is the way to go. These storage units save energy produced from solar panels for later use. When there is a power outage, the combined solar plus storage unit isolates itself from the grid and immediately continues power supply to the home—providing the uninterrupted electricity service you need during times of crisis.

The battery-based system can fool the grid-tied system into thinking the grid is still functional, while also disconnecting from the grid to comply with anti-islanding. This still allows for solar productivity to feed loads and charge batteries during a grid-down situation.

 

Energy storage System
ZRGP PowerBase Mate Battery System plus solar system is unique.(1) Three-layer BMS, based on ZRGP APP to intelligently monitor and manage the battery and home energy usage.(2) Passing the UL 9540A test at the cell, module, and system level means that Mate has reached the highest international standard level in terms of safety and reliability.(3) Modular design (minimum capacity 10.24 kWh, expandable to 40.96 kWh).(4) The PowerBase Mate has the flexibility to be combined with any type of energy generator, including photovoltaic, bioenergy, wind, and diesel generators. This makes it a more viable option for achieving energy independence. 

If you are enjoying the benefits of a residential solar system, but want to take it a step further with off-grid capabilities and uninterrupted power during power outages, then solar plus storage is the way forward.

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